International Asphalt Plant Relocation and Installation

When an asphalt plant is sold from Türkiye to another country, or brought into Türkiye from abroad, dismantling, shipping and installation take place in more than one country under different rules. Setrafalt dismantles, transports and installs asphalt plants of every make abroad, just as we do in Türkiye. On this page we explain what to watch out for on international projects.

Silo being installed at an asphalt plant with a crane
Installing a silo with a mobile crane at the new site

The sequence of an international project

  1. Survey and planning: An equipment list and loading plan are prepared at the plant’s current site, and the foundations and infrastructure of the new site are checked.
  2. Dismantling and packing: Parts are labelled, small parts are crated, and electrical equipment is protected against moisture and impact.
  3. Shipping: By road, by sea or both; parts that fit in containers and parts that don’t are planned separately.
  4. Installation and commissioning: Mechanical and electrical installation at the new site, testing and first production.

Documents and customs

In international shipping, the list, weight and dimensions of every part must match the documents. An incomplete or inconsistent list means waiting at customs. That is why the detailed packing list prepared during dismantling is useful for both installation and customs. Documentation and customs procedures are planned according to the agreement between buyer and seller.

What to check on site

  • Electrical supply: Mains voltage, frequency and connection standards may differ in the new country; the plant’s electrical system must be checked accordingly.
  • Climate: In very hot or very cold climates, the installation schedule and the choice of materials are planned accordingly.
  • Local equipment: The availability of cranes, forklifts and auxiliary equipment on site is confirmed in advance.
  • Fuel and bitumen: The burner fuel and the bitumen grade to be used are checked for the new site.

Automation and software

If the relocated plant’s control system is outdated, or the automation needs renewing at the new site, our partner DKT Design and Software’s asphalt plant control software can be installed to work with the existing PLC. You can read about renewing the software without touching the panels here.

Spare parts

At a site abroad, one missing part can mean days of waiting. Worn or missing parts are identified during dismantling and, on request, spare parts are included in the shipment.

Frequently asked questions

Do you relocate asphalt plants internationally?

Yes. We carry out dismantling and installation at sites abroad and manage the process for plants moved into Türkiye or from Türkiye to other countries.

How does the installation team work abroad?

Dismantling and installation are done by the same team. The team travels to site according to the installation schedule; local cranes and auxiliary equipment are arranged in advance.

Which countries do you work in?

We work project by project. Tell us the country where the plant is now and where it will be installed, and we will plan it together.

Will the plant’s electrical system suit the new country?

Mains voltage, frequency and connection standards are checked before installation, and any necessary adaptations are planned.

Related pages

Get a quote

Tell us the plant’s make and capacity, the country where it is now and the country where it will be installed, and we will get back to you.

WhatsApp: +90 552 854 72 55 · +90 545 358 06 48 · info@setrafalt.com.tr

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